Ingredients:
For the burger patties:
- 1 pound ground beef (80/20 blend recommended)
- 1/2 teaspoon garlic powder
- 1/2 teaspoon onion powder
- Salt and pepper to taste
- 4 slices of smoked gouda or your preferred smoked cheese
For the BBQ sauce:
- 1 cup ketchup
- 1/4 cup apple cider vinegar
- 2 tablespoons Worcestershire sauce
- 2 tablespoons brown sugar
- 1 tablespoon smoked paprika
- 1 teaspoon garlic powder
- 1 teaspoon onion powder
- Salt and pepper to taste
For smoking the burgers:
- Hickory wood chips, soaked in water for at least 30 minutes
For assembling the burger:
- 4 burger buns
- Crispy lettuce leaves
- Sliced tomatoes
- Sliced red onions
- Pickles (optional)
Instructions:
- Prepare the BBQ Sauce:
- In a saucepan, combine ketchup, apple cider vinegar, Worcestershire sauce, brown sugar, smoked paprika, garlic powder, onion powder, salt, and pepper.
- Heat the sauce over medium heat, stirring frequently until the ingredients are well combined.
- Let the sauce simmer for about 10-15 minutes until it thickens slightly. Remove from heat and set it aside.
- Prepare the Grill for Smoking:
- If using a gas grill, place a smoker box or aluminum foil pouch filled with the soaked hickory wood chips directly on the grill’s heat source.
- Preheat the grill to medium-high heat, aiming for a temperature around 275-300°F (135-150°C) for smoking.
- Make the Burger Patties:
- In a mixing bowl, combine the ground beef with garlic powder, onion powder, salt, and pepper.
- Gently mix the seasonings into the ground beef without overworking the meat.
- Divide the seasoned beef into 4 equal portions and shape them into burger patties, ensuring they’re slightly larger than the buns to allow for shrinkage during cooking.
- Smoke the Burger Patties:
- Place the burger patties on the grill indirectly, away from direct heat, over the smoker box or heat source with the hickory chips.
- Close the grill lid and let the burgers smoke for approximately 25-30 minutes. Ensure the internal temperature reaches at least 160°F (71°C) for safe consumption.
- During the last few minutes of smoking, add a slice of smoked gouda or your preferred smoked cheese on top of each patty to melt.
- Prepare the Burger Assembly:
- While the burgers are smoking, lightly toast the burger buns on the grill until they are golden brown.
- Assemble the Burgers:
- Spread a generous amount of the prepared BBQ sauce on the bottom half of each toasted bun.
- Place a crispy lettuce leaf on top of the sauce to create a base for the burger.
- Add a smoked and cheesy burger patty on top of the lettuce.
- Layer sliced tomatoes and red onions on the patty.
- Add pickles if desired.
- Cover with the top half of the bun.
- Serve and Enjoy:
- Serve the Hickory-Smoked BBQ Beef Burgers immediately, allowing everyone to relish the smoky flavors and savory goodness.
- Pair these burgers with classic sides like coleslaw, potato salad, or seasoned fries.
Indulge in the delightful smokiness of these Hickory-Smoked BBQ Beef Burgers for a satisfying meal!

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